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- TECHNOLOGIES | Waldron
Technologies Waldron is a technology driven company with the experience to execute projects that utilize the following: Hydrogen Generation storage and distribution of Hydrogen requires a special set of expertise to navigate the challenges of this renewable energy gas. We utilize our process design expertise developed executing many Hydrogen projects to optimize the project economics and apply our experience codes and regulations to secure a reliable, safe installation. Key Project: USPS Maryland Hydrogen Biomass After 30 years of working on Biomass projects, Waldron has developed an expertise that ensures accurate performance and economic modeling. We utilize technology solutions that bridge the fuel available to the customer’s energy needs. Our team has the practical know how to execute the design details that will yield project success. Key Project: Fraser Paper Biomass Organic Rankine Cycle (ORC) Process Waste Heat is the new energy gold to be mined as a source of renewable energy. Waldron’s advanced thermodynamic modeling will accurately determine the value of your existing waste stream. We work with packaged units utilizing commercial refrigerants to custom designs that utilize the range from supercritical CO2 to Iso Butane. Our implementation experience with advanced hydrocarbon cycles provides us with the expertise to turn your waste heat into an economic and environmental asset. Key Project: Generadora Electrical Del Norte (Genor ) Organic Rankine Cycle Renewable Natural Gas Organic Waste is now a fuel to be utilized in the new renewable energy space. Material that is typically composed or landfilled can now be converted to pipeline quality Renewable Natural Gas and utilized on site or injected into the natural gas system. Our experience with energy generation systems that utilize a range of gas compositions provides us with the unique capability to implement microgrids that utilize Anaerobic Digestion Renewable Natural Gas. Key Project: Nashua Wastewater Treatment Facility Anaerobic Digestion Battery Energy Storage Systems Battery Energy Storage Systems have matured into a commercially available mass-produced product. The application of the product to our customers systems and energy challenges is the key to success for BESS projects. Waldron can model the system for optimal economic benefit, install the controls to ensure that economic success, and install the system and auxiliaries that will ensure the safe operation. Key Project: MRMC Battery Energy Storage System Battery Energy Storage Systems Microgrid Thirty years ago, Waldron took the technology lead in the designing, building and commissioning microgrids and has never looked back. Our microgrids are powered by a range of technologies that provide positive economics, resiliency and sustainability solutions for our customers. We continue to advance our hybrid designs, responding to the ever-changing landscape for our clients. Key Project: Biogen CHP Microgrid Solar Solar As part of our approach to maximize the use of zero carbon sources of energy. Waldron integrates solar into our microgrids in our hybrid approach to develop solutions that provide minimal carbon impact for the energy needs of our clients. The integration of solar with other assets requires planning and process controls to deliver optimal economics. Key Project: Smith College Heat Pumps Waldron’s process modeling allows us to bridge the gap between heat available and the process needs of our clients. We utilize heat pumps to maximize the heat recovery potential for a site increasing the energy quality of waste streams to match the facilities consumption needs. Heat Pumps Hybrid CHP The emergence and commercialization of battery energy storage systems has created a new operational paradigm for combined heat and power facilities. Disconnecting the generation and consumption of electricity allows for the CHP facility to operate at optimal efficiency for the current and future conditions. Key Project: TWA Flight Center Hotel Energy Center Hybrid CHP Compressed Air Energy Storage Infrastructure exists throughout the North America for the storage of natural gas in natural occurring salt domes. These domes can be repurposed to store compressed air for energy storage. The process involves compressing air during peak generation of wind or solar energy and expanding it during periods when the renewable resource is unavailable. Key Project: Conoco Phillips Compressed Air Energy Storage Anchor 2
- OUR PEOPLE | Waldron
Our People Waldron’s most important asset is its people. Whether it’s working an outage, responding to an urgent request for s upport, managing critical project information, or gathering around a conference table to ensure each aspect of your project has been carefully considered, it’s our people who make the difference that we deliver. We’re proud to employ some of the energy industry’s top profes sio nals—people who are committed to ensuring each project is a success, and who have the knowledge and skills to accomplish the task. Our team brings extensive experience across each of the engineering and design disciplines we cover, and everyone in the organization shares a focus on delivering solutions to our clients. We believe in ongoing mentoring We believe in continuing education and training for our staff to stay up-to-date. Whether you are new to a role or looking to update your skills, we believe in constant education and cross-functional learning. We nurture a culture of caring Waldron provides industry leading benefits for our employees including healthcare and tuition reimbursement. We provide a hybrid working environment that embraces both a work from home aspect coupled with an in office work component that fosters flexibility, mentoring, learning and a shared understanding of Waldron’s culture and values. We encourage personal professional development along a career path that leads to professional registration as an engineer or other relevant credentials. New Hampshire’s seacoast is our home and our playground Our main office is located in an area of the New England Seacoast that could be called a 'Hidden Gem'. Many of our employees get together after the workday to mountain bike in trails adjacent to our office. Downtown Exeter, NH has a vibrant culture and community. Nearby Portsmouth, NH is a progressive and eclectic mix of stunning architecture with fantastic dining, shopping, and commercial experiences. Escape to the beach, only a 15-minute ride from our office. Natural beauty and adventures like snow skiing, water-skiing, mountain hiking, and rock climbing are a short drive to Northern New Hampshire, Maine, or Vermont. We make time for fun Waldron has a supportive work environment that thrives on taking time to connect. We frequently enjoy morning doughnuts, lunches catered by local food trucks, sunset cruises, and ax throwing.
- NATIONAL AERONAUTICS & SPACE ADMINISTRATION | Waldron
< Back to all projects NATIONAL AERONAUTICS & SPACE ADMINISTRATION LOCATION: Hampton, VA IN-SERVICE: 2008 SIZE & TECHNOLOGY: Steam and Condensate Distribution System FIRM ROLE: Engineer of Record NASA undertook a major steam distribution redesign project to replace an aging system that could no longer support the integration of two remote steam generating plants and was having water hammer problems that were causing structural challenges. Waldron was selected to engineer and design a new system for steam supply and condensate return for NASA’s Langley Research Center. The system installed over a mile of piping and integrated many buildings on the center’s campus into the distribution system that had to be capable of receiving steam from two remotely located steam generating plants. The system consisted of above ground sections, direct buried sections and underground utility tunnel-based sections, all support and anchoring components and flow and pressure control devices and instrumentation. Steam conditions are 400 psig saturated steam and flow rate of 75,000 lb/hr.
- COLUMBIA UNIVERSITY | Waldron
< Back to all projects COLUMBIA UNIVERSITY LOCATION: New York, NY STUDY DATE: April 2011 TECHNOLOGY: 11 MW 80,000 lb/hr Solar Mars Gas Turbine FIRM ROLE: Feasibility Study and Detailed Design Columbia University retained Waldron Engineering & Construction, Inc. to study the opportunity for Combined Heat and Power (CHP) at its Morningside Campus. The CHP will include on-site electric generation and recovery of waste heat in the generation of electricity to heat and cool campus buildings. The single most important driver for the study, other than its economic feasibility, was to determine if CHP offers a cost effective and reliable means to significantly reduce the University’s GHG emissions thru the recovery of waste heat and reduction of fossil fuel burning, in indirect purchased electricity and onsite usage, to meet the Morningside Campus’s energy needs. The project team considered a wide range of CHP technologies and configurations to be sited at the existing steam & chiller plants below the Center for Engineering and Physical Science Research (CEPSR). The CHP technologies investigated included: combustion turbines, fuel cells, reciprocating engines, and steam turbines in configurations sized up to about 14.5 MW. Waldron was selected to execute the detailed design for the project.
- ANALYTICS | Waldron
ANALYTICS Energy projects today face the unprecedented challenge of balancing economic, functional, and environmental outcomes in the face of rapidly evolving regulatory and market conditions. Waldron’s industry-leading analytics provide the strategic insights necessary to make efficient investment decisions, track program performance over time, assess risk and track the key metrics most important to your organization. DATA-DRIVEN RESULTS ENERGY MODELING TOOLS The cornerstone of Waldron’s analytical services is a proprietary, internally-developed software platform capable of performing integrated electrical, thermal, economic, and greenhouse gas emissions calculations for complex microgrid systems. Some basic features of the platform are the following: Utilizes equipment performance curve library enables accurate prediction of part-load performance of major electrical and thermal generation equipment. Incorporates electrical generation, solar PV, heat recovery, energy storage systems, centrifugal and absorption chilling, heat recovery chilling, heat pump technologies and other principal utility generation assets. Manages a portfolio of individual building loads that vary in time due to construction, demolition, energy efficiency retrofits, and demand-side management programs. Modifies the condition or performance of microgrid assets over time, such as time-varying fuel cell plant performance, combustion turbine degradation between overhauls, etc. Dispatches electric and thermal generation assets to concurrently meet electrical, steam, hot water and chilled water loads. Integrates multiple commodity supply cost futures, utility tariffs, and procurement strategies. Incorporates scheduled and unscheduled (randomly selected) maintenance periods and equipment availability profiles. Performs internal auxiliary load calculations for central energy plant and microgrid parasitic loads. Capable of incorporating and simultaneously dispatching multiple facilities on a common microgrid. STRATEGIC INSIGHTS Our array of in-house tools coupled with our experience in the design, construction and commissioning of energy generation and delivery systems enables us to offer true investment grade analysis. Our flexible tools allow rapid assessment of changes to market, regulatory or supply/demand conditions, so that existing assets are deployed optimally throughout their operating lifetimes. Determine optimal microgrid equipment configurations Efficiently identify key project drivers, sensitivities, and risks Track asset performance year-over-year compared to benchmark models Evaluate the true impact of Energy Conservation Measures (ECM’s) in a microgrid environment Identify the most cost-effective and environmentally sound dispatching strategies Determine the true cost of outages and equipment downtime Develop and/or analyze microgrid rate structures based upon calibrated system models Optimize returns on demand-side investments
- UNIVERSITY OF MASSACHUSETTS MEDICAL SCHOOL | Waldron
< Back to all projects UNIVERSITY OF MASSACHUSETTS MEDICAL SCHOOL LOCATION: Worcester, MA DESIGN START: Winter 2010 DESIGN COMPLETION: Winter 2011 SIZE & TECHNOLOGY: 7.5 MW Electric, 60,000 lb/hr Steam, 4,000 ton Electric Chiller, Dual Fuel Combustion Turbine FIRM ROLE: Engineering, Construction Management, Technical Support and Commissioning The University of Massachusetts Medical School (UMMS) in Worcester is a large medical hospital, research center, and medical school campus. Due to continuing campus expansion, their existing cogeneration facility could not meet capacity. Energy efficiency and reliability were key concerns in developing plant options. Waldron Engineering was selected to do the engineering and design of the UMMS cogeneration plant expansion. The cogeneration plant expansion included a 7.5 MW dual fuel combustion turbine, a fired HRSG rated at 60,000 lb/hr, 1100 psig and 850ºF, a new natural gas compressor, a new 4000 TR electrical chiller and a new plant master electrical control system with intelligent load shedding scheme that greatly enhanced the overall electrical system reliability. The new cogeneration system boosted the overall efficiency from 55% to over 70%, exceeding expectations. The project scope included: building structural design electrical design—included interconnection between the existing generators and the new electrical system to shape a complete load shedding scheme mechanical design— included high pressure steam system connecting with the existing steam system new HP natural gas system modified an existing 80,000 gal no. 6 fuel oil system to no.2 fuel oil system.
- LYONDELL BASELL MICROGRID | Waldron
< Back to all projects LYONDELL BASELL MICROGRID LOCATION: Lake Charles, LA DESIGN START/COMPLETION: Fall 2007 – Fall 2008 SIZE & TECHNOLOGY: 30 MW Electric 160,000 lb/hr steam gas turbine / HRSG, reciprocating engine / HRSG IN-SERVICE: Spring 2009 FIRM ROLE: EPC (Engineering, Procure, Construct), Commissioning LyondellBasell is one of the world’s largest plastics, chemical, and refining companies with 55 manufacturing sites in 18 countries. Their Lake Charles, LA facility manufactures Polyolefins, a common product found in many household items. It continually ranked in the lowest quarter for energy costs for the LyondellBasell facilities. Waldron, as the EPCC contractor, engineered the systems, procured the equipment, managed the construction and commissioned the new 30 MW stand-alone CHP facility. It included a Solar Titan 130 gas turbine, two Rolls Royce reciprocating gas fired engines, two package boilers and a complete balance of plant system including a remote monitoring system. The design included a site-wide electrical infrastructure upgrade and a fuel-blending station that allowed the CHP equipment to utilize waste gas from the primary on-site processes.
- NEWINGTON ENERGY | Waldron
< Back to all projects NEWINGTON ENERGY LOCATION: Newington, NH IN-SERVICE: May 2004 SIZE & TECHNOLOGY: 2x-GE 7FA Combustion Turbines with dry, low NOx Combustors FIRM ROLE: Owner’s Engineer, Design Engineer, Commissioning Waldron Engineering was engaged to act as the Independent Engineer on behalf of the owner, Con Edison Development. The installed facility generates 535 MW of electricity using natural gas or No. 2 Fuel Oil. Emissions is controlled by using a combination of low NOx combustion and SCR in the HRSG. Waldron had a full-time presence on-site to supervise the design, construction, commissioning and testing of the plant on the owner’s behalf.
- SERVICES | Waldron
Services Waldron delivers custom-tailored, full-service energy solutions for our clients. Our unique blend of talent, expertise and innovation drives every service we offer. Multi-Discipline With structural, electrical, controls, and mechanical engineering in-house, Waldron delivers integrated, fully-coordinated designs that capture all key project elements. Vertically-Integrated Waldron’s experience is informed by active participation in every phase of an energy project’s life cycle, from initial development through construction to start-up and commissioning, including delivery of turnkey projects. Utility Grade Waldron’s design packages are detailed, coordinated, and comprehensive. We deliver a “utility grade” standard of care by conveying fully engineered system designs with the essential details required to construct your facility. Energy-Focused Energy generation, storage, and distribution projects are what we do. Because of this, each and every day on the job expands our market-leading expertise. Customer-Centric Waldron emphasizes pragmatic, proactive problem-solving on behalf of our clients. Flexibility, responsiveness, and transparent communications are hallmarks of our approach. Performance Guaranteed Given the opportunity, Waldron will deliver turnkey energy generation and distribution projects backed by performance guarantees. ANALYTICS Waldron’s suite of analytical tools has been developed specifically to explore the complex interactions of microgrid systems. We are adept at mapping the technological, financial, regulatory and environmental parameters that shape an energy project, and delivering the insights required to manage your future with confidence. LEARN MORE ENGINEERING Waldron has extensive experience in the engineering and design of energy generation and distribution systems. We excel at developing fully integrated design packages tailored to your needs, and steering them through construction. LEARN MORE CONSTRUCTION MANAGEMENT Waldron’s construction management team is focused solely on the construction of central energy facilities and utility distribution systems. We can provide the program management, pre-construction Services and construction management required to ensure your project is delivered on time and on budget. LEARN MORE COMMISSIONING Waldron’s startup, commissioning and performance testing expertise provides the bridge between construction and commercial operation. We have a proven track record in the development and successful execution of detailed commissioning plans for plants ranging from institutional central heating and cooling facilities to full-scale utility power stations. LEARN MORE
- FRASER PAPER MILL/NEXFOR | Waldron
< Back to all projects FRASER PAPER MILL/NEXFOR LOCATION: Edmundston, New Brunswick DESIGN START: 1995 DESIGN COMPLETION: 1998 IN-SERVICE: Commercial Operation beginning early 1998 SIZE & TECHNOLOGY: 45 MW net, Hydrograte Stoker, Biomass-Fired Boiler FIRM ROLE: Owner’s Engineer, Engineering, Construction Management and Commissioning Waldron Engineering was engaged to act as the owner’s engineering group during the development of a biomass fueled cogeneration facility for a 1300 ton per day paper mill in Edmundston. The installed facility generated 45 MW of electricity and an equivalent thermal load of 60 MW. Waldron developed the plant’s conceptual design. Additionally, Waldron dealt with boiler efficiency analysis, thermodynamic cycle design, and conceptual layout, technical and economic optimization of design. Finally, Waldron developed and evaluated the EPC contract bids. This project successfully meets all thermal output designed at concept. As of 1998 the Fraser Cogeneration Power Plant was the largest biomass-fueled boiler in North America.
- JAMAICA BROILERS | Waldron
< Back to all projects JAMAICA BROILERS LOCATION: Spring Garden, Jamaica IN-SERVICE: 2002 SIZE & TECHNOLOGY: 15 MW Heavy Oiled Fired Reciprocating Engine FIRM ROLE: Owner’s Engineer Waldron Engineering was engaged to develop a design concept for a cogeneration plant at a food processing facility. The plant size was 15,300 KW with 50,000 lbs/hr of steam generation. The prime movers for this project are multiple #6 oil fired Wartsilla reciprocating engines exhausting into a single heat recovery steam generator, a dual fuel package boiler and a hot water absorption chiller. Waldron Engineering oversaw the letting of the EPC contract and the commissioning of the plant systems as the Owner’s Independent Engineer.
- ENGINEERING | Waldron
ENGINEERING Waldron’s detailed engineering packages are fully-coordinated, comprehensive, and informed by the client’s needs. The key is to understand the stakeholder’s goals, and structure a set of plans and specifications that clearly communicate these goals to the contractors. In turn, the result is a well-defined, successful project. OUR PROCESS Important steps in the engineering and design services process include: PROJECT DEVELOPMENT The project development process can be a tortuous path through a maze of regulatory, contractual and financial barriers. Navigating this gauntlet successfully requires knowledge of the ways in which facility performance, technical constraints, and regulatory obligations coincide. Our direct experience bringing energy facilities from concept to operation enables us to optimize the path for you without sacrificing key outcomes. DETAILED ENGINEERING & DESIGN Waldron’s detailed engineering and design process is an orchestrated flow of information that proceeds from a comprehensive understanding of stakeholder goals to a set of plans and specifications that is specific to the project’s needs. We take a “no more and no less than is needed” approach: our multi-discipline in-house coordination process emphasizes comprehensive drawing sets with little to no delegated design, while our specifications are pared down to those requirements both specific to and essential to the project. The result is a design package truly ready for bidding and construction, which minimizes change orders and project delays by providing the clear direction that is required for an efficient construction process. CONSTRUCTION ADMINISTRATION Every construction project presents unique challenges. The key to success is working proactively with the vendors and trade subcontractors to navigate those challenges in a timely and cost-effective manner on behalf of the Owner. Waldron emphasizes productive relationships with all stakeholders, and adopts a responsive, flexible approach to overcoming obstacles and keeping the project on track. Because the starting point is a comprehensive, fully-coordinated design, our teams have the ability to quickly identify the impacts of design decisions on all project disciplines and resolve field challenges practically and efficiently.