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  • GENERADORA ELECTRICAL DEL NORTE | Waldron

    < Back to all projects GENERADORA ELECTRICAL DEL NORTE LOCATION: Puerta Barrios, Guatemala SIZE & TECHNOLOGY: 5.8 MW Turbo Expander, Super Critical Propane, Cycle Evaporative Cooling DESIGN START: Fall 2012 IN SERVICE: Spring 2013 SCHEDULE: Construction Start Winter 2013, Construction Complete Summer 2013 FIRM ROLE: Engineering, Procurement Generadora Electrical Del Norte (Genor), a Guatemalan independent power producer, owned a 40 MW heavy fuel oil-fired reciprocating engine plant in Puerto Barrios, Guatemala. Recognizing the benefits of an improved plant heat rate, Genor under-took an analysis of ways to improve the output and efficiency of the Puerto Barrios facility. A number of options were analyzed to “combine cycle” the plant. The plant selected the Organic Rankine Cycle ORC-AT, as designed by Waldron. Waldron has an exclusive license agreement to design and construct the ORC-AT cycle. The cycle consists of a two-stage heat recovery system producing supercritical propane from exhaust waste heat. Energy in the propane is converted to shaft horsepower in a two-stage turbo expander coupled to a single generator via a common gearbox. Heat from exhausted propane is recuperated against propane prior to recycling to the superheater. Cooling for the cycle is via a bank of evaporative condensers. The plant will produce a net output of 4.0 MW for sale to the grid with the addition of no fuel input.

  • TWA FLIGHT CENTER HOTEL ENERGY CENTER | Waldron

    < Back to all projects TWA FLIGHT CENTER HOTEL ENERGY CENTER LOCATION: New York, NY DESIGN START: Sept. 2016 DESIGN COMPLETION: Dec. 2016 IN-SERVICE: January 2019 SIZE & TECHNOLOGY: 3x335kW GE-Jenbacher, 2×280/510kW/kW-hr Energy Storage System (ESS) FIRM ROLE: Engineer, Permitting Support, Commissioning Waldron was contracted as the Engineer of Record for the energy center serving the historic TWA Flight Center Hotel at JFK Airport. MCR Development is the investment firm redeveloping the iconic landmark into a new state-of-the-art hotel. Waldron’s role is to design a grid independent combined cooling, heating and power facility for the project. The equipment will include three nominal 335kW CHP engines, with two 280/510kW/kW-hr ESS system. The design scope is a comprehensive engineering scope that will provide a fully coordinated design. The BIM model will be coordinated with and turned over to the building contractor, as well as technical documents that are ready to be issued for bidding and construction. Waldron was the commissioning agent for the project.

  • CONSTRUCTION MANAGEMENT | Waldron

    CONSTRUCTION MANAGEMENT Proven construction management is required to ensure your project is delivered on time and on budget. Our construction management services use a range of contract models such as; Owner’s Agent, CM Fee, Lump Sum, EPC or Guarantee Maximum Price (GMP). WHAT WE DO Waldron adds significant value to utility projects – our main focus is the construction of these types of ventures – it’s what we do. PRECONSTRUCTION SERVICES Budget Development and Estimating Construct-ability Reviews Value Engineering Scheduling Cash Flow Development Preparing Work Breakdown Packages to Optimize Subcontractor and Vendor Capabilities Prequalification of Subcontractors and Vendors Site Specific Safety Plans Project Specific Quality Plans Site Logistics Plans CONSTRUCTION MANAGEMENT Bid Package Preparation Bid Process Management Construction Coordination and Oversight Equipment and Material Receiving and Warehousing Reporting and Documentation Progress Billing Reviews Change Order and Claims Evaluation Progress Monitoring and Reporting Cost Reporting Safety Plan Monitoring and Reporting Quality Plan Monitoring and Reporting Turnover Package Preparation to the Commissioning Team

  • LEADERSHIP | Waldron

    Anchor 1 TERENCE WALDRON, P.E. CEO Terry attended Monsignor Bonner High School in the suburbs of Philadelphia. There he became a member of the school’s crew team, spending afternoons rowing on the Schuylkill River. Prompted by his thirst for technical knowledge and desire to advance his rowing, he went on to Columbia University in New York City. In 1982 he graduated from Columbia with a Bachelor of Science degree in Engineering Mechanics with a strong concentration in applied mathematics. During his tenure at Columbia he worked as an intern with Stone and Webster, joining the firm full time after graduation and working on the design of nuclear power plants. Foreseeing the decline of the nuclear power industry, he moved his talents to Boston and joined Chas. T. Main. At Main he was a mechanical engineer working in the industrial power group. While at Main he developed PC-based applications for performing heat balance and fluid flow modeling systems. Terry then founded Waldron Engineering when it became evident there was a need for highly skilled engineering services with responsive customer focus for the new independent power industry. For the last 28 years he has lead Waldron to become an industry leader in the CHP and private power industry. When not offering solutions to clients, Terry spends time with his wife and five children. He enjoys running, rowing, biking and devouring historical novels. But, a true geek at heart, he has the most fun developing ideas for new energy technologies – some of which will soon come to fruition. JOHN SWEET, P.E President John attended the University of Michigan and graduated with a Mechanical Engineering Degree. He then spent over 5 years in the U.S. Navy as a commissioned officer in the Nuclear Powered Surface Warfare community. In addition to other combat systems related assignments in the Navy, he was the electrical distribution officer on-board the USS Enterprise, a nuclear-powered aircraft carrier where he also was responsible for the supervision of the operation of a dual nuclear reactor plant complex. Shortly after leaving the Navy, he attended Boston College where he earned his MBA. John helped to launch Waldron in 1992. During his career at Waldron he has worked in various roles, from mechanical engineer to lead mechanical engineer as well as project management and corporate management responsibilities. He has been involved in power projects around the world from Indonesia and India to Peru and Honduras, as well as many in the U.S. He has been responsible for the management of the engineering, procurement and construction of several of Waldron’s largest Combined Heat and Power projects. He enjoys cycling, golfing, playing chess, and spending time with his wife and daughters at the beach near their home in Kennebunk, Maine. John Sweet David Forbes GRANT PAGE VP of Construction Grant earned a bachelor’s degree from Massachusetts Maritime Academy where he majored in Marine Engineering and minored in Plant and Facilities Engineering. He also received an MBA from Franklin Pierce University. Grant spent several years working at the Portsmouth Naval Shipyard as a maintenance and planning engineer. Grant went on to work in the industrial construction and public utility sector, building 20+ years of experience as an engineer, estimator, project manager, and safety officer. His expertise includes the development and execution of projects using Construction Manager at Risk; Design-Build; and Engineering, Procurement, and Construction (EPC) project delivery methods. Grant lives in southern New Hampshire where he enjoys spending time with his wife and two children. In the summer he can be found in the New Hampshire Lakes Region boating with family and friends. In the fall he can rarely be found, as he wanders into the woods… sometimes in blaze orange and sometimes in camouflage. MICHAEL MARK, P.E. VP of Engineering After a brief tenure in the mid-West, Michael landed in Alabama in time to join-up for the first grade, where as a transplant he struggled to put the sport of football in its appropriate context. This was rectified by his enrollment at Auburn University, where his formal education on the matter was completed. He participated in the Cooperative Education Program while at Auburn and worked for two years with Rheem Manufacturing in Montgomery, AL while completing his Mechanical Engineering Degree. After graduation Michael moved to Maine, bought a suit, and responded to an outdated job posting that confused everyone involved, but led to a part-time position at Waldron in 2000. The part-time aspect of his employment lasted for about a day, since which time Michael has progressed steadily within the company to his current position. He has worked on projects of all shapes and sizes, from studies to commissioning, including construction projects with steam turbines, power boilers, reciprocating engines and combustion turbines. Michael continues to live in Maine with his wife. He enjoys both reading and writing, with a smattering of his favorite novels being Cryptonomicon by Neal Stephenson, Mason & Dixon by Thomas Pynchon, and White Noise by Don DeLillo. As far as technical books go, The End of Certainty by Ilya Prigogine went down pretty well, as did The Rainbow and the Worm by Mae-Wan Ho. He grew up on a steady diet of Jim Kjelgaard stories. MICHAEL MARK, P.E. VP of Engineering After a brief tenure in the mid-West, Michael landed in Alabama in time to join-up for the first grade, where as a transplant he struggled to put the sport of football in its appropriate context. This was rectified by his enrollment at Auburn University, where his formal education on the matter was completed. He participated in the Cooperative Education Program while at Auburn and worked for two years with Rheem Manufacturing in Montgomery, AL while completing his Mechanical Engineering Degree. After graduation Michael moved to Maine, bought a suit, and responded to an outdated job posting that confused everyone involved, but led to a part-time position at Waldron in 2000. The part-time aspect of his employment lasted for about a day, since which time Michael has progressed steadily within the company to his current position. He has worked on projects of all shapes and sizes, from studies to commissioning, including construction projects with steam turbines, power boilers, reciprocating engines and combustion turbines. Michael continues to live in Maine with his wife. He enjoys both reading and writing, with a smattering of his favorite novels being Cryptonomicon by Neal Stephenson, Mason & Dixon by Thomas Pynchon, and White Noise by Don DeLillo. As far as technical books go, The End of Certainty by Ilya Prigogine went down pretty well, as did The Rainbow and the Worm by Mae-Wan Ho. He grew up on a steady diet of Jim Kjelgaard stories. Michael Mark

  • PROJECTS

    Projects BAYSTATE MEDICAL CENTER MICROGRID BRIGHAM & WOMEN’S HOSPITAL MICROGRID ERVING INDUSTRIES MICROGRID PROJECT FRITO-LAY MICROGRID HARVARD BLACKSTONE – BOILER 11 UPGRADE JAMAICA BROILERS LYONDELL BASELL MICROGRID MONTCLAIR STATE UNIVERSITY MICROGRID NATICK SOLDIER SYSTEMS CENTER NEWINGTON ENERGY PORTSMOUTH NAVAL SHIPYARD TWA FLIGHT CENTER HOTEL ENERGY CENTER BIOGEN MICROGRID CLAYVILLE PEAKING PLANT FAA – EMERGENCY GENERATOR PROJECTS GENERADORA ELECTRICAL DEL NORTE HARVARD BLACKSTONE – BOILER 13 JAMAICA PRIVATE POWER COMPANY MILFORD REGIONAL MEDICAL CENTER MICROGRID MRMC BATTERY ENERGY STORAGE SYSTEM NATIONAL AERONAUTICS & SPACE ADMINISTRATION ONE BRYANT PARK MICROGRID SIMMONS UNIVERSITY INFRASTRUCTURE IMPROVEMENT PROJECTS UMASS AMHERST BRIGHAM & WOMEN'S BATTERY ENERGY STORAGE SYSTEM COLUMBIA UNIVERSITY FRASER PAPER MILL/NEXFOR HANSCOM AIR FORCE BASE MICROGRID HOWARD M. DOWN GENERATING STATION LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY MIT LINCOLN LABORATORY FEASIBILITY STUDY NASHUA WASTEWATER TREATMENT FACILITY NATIONAL INSTITUTES OF HEALTH P&G GILLETTE WORLD HEADQUARTERS CHP TUFTS UNIVERSITY COMMISSIONING

  • 500 | Waldron

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  • HARVARD BLACKSTONE – BOILER 11 UPGRADE

    < Back to all projects HARVARD BLACKSTONE – BOILER 11 UPGRADE DESIGN START/COMPLETION: November 2010 – June 2011 SIZE & TECHNOLOGY: 150,000 lb/hr dual fuel (natural gas and #6 oil), 400 psig steam boiler IN-SERVICE: November 2012 FIRM ROLE: EPC (Engineering, Procure, Construct), Commissioning In 2003, Harvard purchased the Blackstone Station in Cambridge, MA from NSTAR to insure a secure source of steam to serve the future campus expansion. Waldron was retained to provide technical due diligence for the purchase as well as develop a plan for Blackstone that would meet the Campus growth needs into 2020. The installation of Boiler 13 was the first step in the plan. After the successful installation of Boiler 13, the next step was the Boiler 11 upgrade. Waldron was once again brought on as the EPC contractor by Harvard University for the project. The project scope included an upgrade of the fuel delivery and control systems associated with Boiler 11 at Harvard’s Blackstone steam plant in Cambridge, MA. The proposed work involved a 150,000 lbs/hr dual fuel (natural gas and #6 oil), 400 psig steam boiler burner management and combustion control systems complete replacement. These upgrades modernized the fuel train and combustion controls for the industrial boiler which provides part of the Harvard campus steam supply.

  • GENERADORA ELECTRICAL DEL NORTE

    < Back to all projects GENERADORA ELECTRICAL DEL NORTE LOCATION: Puerta Barrios, Guatemala SIZE & TECHNOLOGY: 5.8 MW Turbo Expander, Super Critical Propane, Cycle Evaporative Cooling DESIGN START: Fall 2012 IN SERVICE: Spring 2013 SCHEDULE: Construction Start Winter 2013, Construction Complete Summer 2013 FIRM ROLE: Engineering, Procurement Generadora Electrical Del Norte (Genor), a Guatemalan independent power producer, owned a 40 MW heavy fuel oil-fired reciprocating engine plant in Puerto Barrios, Guatemala. Recognizing the benefits of an improved plant heat rate, Genor under-took an analysis of ways to improve the output and efficiency of the Puerto Barrios facility. A number of options were analyzed to “combine cycle” the plant. The plant selected the Organic Rankine Cycle ORC-AT, as designed by Waldron. Waldron has an exclusive license agreement to design and construct the ORC-AT cycle. The cycle consists of a two-stage heat recovery system producing supercritical propane from exhaust waste heat. Energy in the propane is converted to shaft horsepower in a two-stage turbo expander coupled to a single generator via a common gearbox. Heat from exhausted propane is recuperated against propane prior to recycling to the superheater. Cooling for the cycle is via a bank of evaporative condensers. The plant will produce a net output of 4.0 MW for sale to the grid with the addition of no fuel input.

  • UMASS POWER PLANT & DISTRIBUTION INFRASTRUCTURE SYSTEM STUDY

    < Back to all projects UMASS POWER PLANT & DISTRIBUTION INFRASTRUCTURE SYSTEM STUDY LOCATION: Worcester, MA START: Fall 2018 COMPLETION: Spring 2019 FIRM ROLE: Engineering Consultant Waldron has been working on projects on the UMass Medical School Campus for over 20 years. The goal of this power plant and distribution infrastructure system study was to develop the most effective solution from a life cycle perspective to meet the evolving needs of the campus over the next 20—30 years. The three utilities that were studied included electric, steam and chilled water. As part of this project, Waldron performed an assessment of existing equipment and infrastructure, reviewed the current operating strategy, developed a conceptual upgrade to the campus metering scheme, and reviewed over twenty capital projects for their potential benefits to the system. For each of these capital projects Waldron conceptualized a project approach, calculated the life cycle outcomes for the campus using an 8,760-hr utility model, developed capital cost budgets for each, and also reviewed the level of urgency and environmental impacts of each. The project included hydraulic modeling of the steam and chilled water distribution systems, modeling of the electrical distribution system, and development of an 8,760-hr utility model with dispatch algorithms for the combustion turbine, three steam turbines, boilers and chillers within the UMMS facility. These models enabled investment grade accuracy for the life cycle cost analysis associated with each of the capital upgrades that were considered for the facility.

  • JAMAICA PRIVATE POWER COMPANY

    < Back to all projects JAMAICA PRIVATE POWER COMPANY LOCATION: Rockford, Jamaica DESIGN START: 1993 IN-SERVICE: Commercial Operation, Q1 – 1998 SIZE & TECHNOLOGY: 64 MW Heavy Fuel Oil (HFO) Slow Speed Diesel Engines with Condensing Steam, Turbine Generator FIRM ROLE: Owner’s Engineer, Start-Up and Commissioning Waldron Engineering was engaged to develop a design concept and technical specification to enable the owner to solicit turnkey construction bids. Subsequent to the initial work, we were retained to start-up; commission and performance test this facility. Waldron acted as the Owner’s Engineer – involved in the project development phase and assisted the owner to develop an EPC RFP and EPC bid evaluation, along with reviewing contractor design and construction submittals. Waldron participated in the project design and construction meetings. In the start-up and commissioning phase Waldron assisted with the equipment start-up crew to start-up the major equipment, develop commissioning plans and performed system commissioning tasks. Waldron also developed the facility performance test protocol, analyzed performance test results and developed the final performance test report. The facility contains two MAN slow speed 30 MW reciprocating engines exhausting into two pressure forced circulation heat recovery steam generators and one 4 MW steam turbine.

  • UNH PROCESS LANDFILL GAS PROJECT

    < Back to all projects UNH PROCESS LANDFILL GAS PROJECT LOCATION: Durham, NH IN-SERVICE: 2009 SIZE & TECHNOLOGY: 7.9 MW Turbine/HRSG duct-Landfill gas/natural gas blend FIRM ROLE: Engineering and Design Waldron Engineering was contracted by EMCOR to design the installation of a landfill gas to energy system for the existing Siemens gas turbine and a HRSG duct-burner for the University of New Hampshire. Waldron was the Engineer of Record for the process landfill gas (PLG) project and assisted with work on the aspects of the landfill gas conditioning. The landfill gas is conditioned and blended with natural gas for the operation of the cogeneration facility. Waldron was responsible for providing a construction package that defined the work for the mechanical, civil, electrical and controls portions of the work. The construction specifications for the work were provided as part of the package. All the specs were coordinated with the existing UNH equipment and materials to maintain the consistency of the equipment in the plant. The UNH Cogeneration Plant consists of a 7.9-megawatt dual-fuel combustion generator train, including a HRSG (heat recovery steam generator) with a duct burner that produces 100,000 pounds of steam per hour and a 1,200-ton chilled water plant.

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