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- MILFORD REGIONAL MEDICAL CENTER MICROGRID
< Back to all projects MILFORD REGIONAL MEDICAL CENTER MICROGRID LOCATION: Milford, MA DESIGN START: January 2015 SIZE & TECHNOLOGY: 800 kW Reciprocating Engine IN-SERVICE: December 2015 FIRM ROLE: Engineering, Construction, Commissioning The installation of a new combined heat and power (CHP) system at the Milford Regional Medical Center was executed as a fast track project by Waldron. Milford was looking for cost savings and resiliency for their campus. The new CHP system included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. Heat from the jacket water system and the engine exhaust are utilized to produce 15 psig steam for the hospital low pressure system. Energy from the engine lube oil system was recovered and utilized for the domestic hot water system. The CHP system will provide operational cost savings and in the event of a power outage, could supplement the emergency diesel engines to provide power to the hospital. The project was completed in 10 months, from notice to proceed to utility acceptance testing. 600 kW and 600 kWh Energy Storage System (ESS) operating in parallel with the existing CHP and utility. The ESS has the capability to black start the CHP and together can operate isolated from the Grid. With this new ESS addition, Milford Hospital established a highly resilient microgrid system with the option to add PV or other renewable generations. This project is endorsed by MA Dept of Energy Resource (DOER) Resilience Program. An economic benefit of ESS, is that it is able to do peak shaving to reduce the overall energy costs. Scope of work included: Construction Permitting Balance of Point—Detailed Design Review CAT Supplied Equipment Submittals Elevated Gas Permit Variance Construction Commissioning
- LYONDELL BASELL MICROGRID
< Back to all projects LYONDELL BASELL MICROGRID LOCATION: Lake Charles, LA DESIGN START/COMPLETION: Fall 2007 – Fall 2008 SIZE & TECHNOLOGY: 30 MW Electric 160,000 lb/hr steam gas turbine / HRSG, reciprocating engine / HRSG IN-SERVICE: Spring 2009 FIRM ROLE: EPC (Engineering, Procure, Construct), Commissioning LyondellBasell is one of the world’s largest plastics, chemical, and refining companies with 55 manufacturing sites in 18 countries. Their Lake Charles, LA facility manufactures Polyolefins, a common product found in many household items. It continually ranked in the lowest quarter for energy costs for the LyondellBasell facilities. Waldron, as the EPCC contractor, engineered the systems, procured the equipment, managed the construction and commissioned the new 30 MW stand-alone CHP facility. It included a Solar Titan 130 gas turbine, two Rolls Royce reciprocating gas fired engines, two package boilers and a complete balance of plant system including a remote monitoring system. The design included a site-wide electrical infrastructure upgrade and a fuel-blending station that allowed the CHP equipment to utilize waste gas from the primary on-site processes.
- PROJECTS
Projects BAYSTATE MEDICAL CENTER MICROGRID BRIGHAM & WOMEN’S HOSPITAL MICROGRID ERVING INDUSTRIES MICROGRID PROJECT FRITO-LAY MICROGRID HARVARD BLACKSTONE – BOILER 11 UPGRADE JAMAICA BROILERS LYONDELL BASELL MICROGRID MONTCLAIR STATE UNIVERSITY MICROGRID NATICK SOLDIER SYSTEMS CENTER NEWINGTON ENERGY PORTSMOUTH NAVAL SHIPYARD TWA FLIGHT CENTER HOTEL ENERGY CENTER BIOGEN MICROGRID CLAYVILLE PEAKING PLANT FAA – EMERGENCY GENERATOR PROJECTS GENERADORA ELECTRICAL DEL NORTE HARVARD BLACKSTONE – BOILER 13 JAMAICA PRIVATE POWER COMPANY MILFORD REGIONAL MEDICAL CENTER MICROGRID MRMC BATTERY ENERGY STORAGE SYSTEM NATIONAL AERONAUTICS & SPACE ADMINISTRATION ONE BRYANT PARK MICROGRID SIMMONS UNIVERSITY INFRASTRUCTURE IMPROVEMENT PROJECTS UMASS AMHERST BRIGHAM & WOMEN'S BATTERY ENERGY STORAGE SYSTEM COLUMBIA UNIVERSITY FRASER PAPER MILL/NEXFOR HANSCOM AIR FORCE BASE MICROGRID HOWARD M. DOWN GENERATING STATION LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY MIT LINCOLN LABORATORY FEASIBILITY STUDY NASHUA WASTEWATER TREATMENT FACILITY NATIONAL INSTITUTES OF HEALTH P&G GILLETTE WORLD HEADQUARTERS CHP TUFTS UNIVERSITY COMMISSIONING
- TWA FLIGHT CENTER HOTEL ENERGY CENTER
< Back to all projects TWA FLIGHT CENTER HOTEL ENERGY CENTER LOCATION: New York, NY DESIGN START: Sept. 2016 DESIGN COMPLETION: Dec. 2016 IN-SERVICE: January 2019 SIZE & TECHNOLOGY: 3x335kW GE-Jenbacher, 2×280/510kW/kW-hr Energy Storage System (ESS) FIRM ROLE: Engineer, Permitting Support, Commissioning Waldron was contracted as the Engineer of Record for the energy center serving the historic TWA Flight Center Hotel at JFK Airport. MCR Development is the investment firm redeveloping the iconic landmark into a new state-of-the-art hotel. Waldron’s role is to design a grid independent combined cooling, heating and power facility for the project. The equipment will include three nominal 335kW CHP engines, with two 280/510kW/kW-hr ESS system. The design scope is a comprehensive engineering scope that will provide a fully coordinated design. The BIM model will be coordinated with and turned over to the building contractor, as well as technical documents that are ready to be issued for bidding and construction. Waldron was the commissioning agent for the project.
- FRITO-LAY MICROGRID
< Back to all projects FRITO-LAY MICROGRID LOCATION: Dayville, CT DESIGN START/COMPLETION: March 2008 – September 2009 SIZE & TECHNOLOGY: 4.5 MW Electric, 100,000 lb/hr steam gas turbine / HRSG IN-SERVICE: Fall 2009 FIRM ROLE: EPC (Engineering, Procure, Construct), Start-up, Commissioning, Close-Out In an effort to manage production costs in the Northeast, Frito-Lay chose to reduce overall energy costs by installing a combined heat and power plant at their Killingly, CT facility. Waldron was selected as the EPC contractor to install a gas turbine based CHP plant in a stand alone building adjacent to the manufacturing plant. The prime mover selected was the 4.5 MW Centaur 50 gas turbine, manufactured by Solar Turbines. Heat is recovered in a Rentech supplemental fired boiler that produces up to a peak steam output of 60,000 lb/hr. Integral in the boiler is a SCR system to control NOx emissions to 2.5 ppm at the stack. The plant was named a Pace Setting Plant in the Combined Cycle Journal, second quarter 2009.
- ONE BRYANT PARK MICROGRID
< Back to all projects ONE BRYANT PARK MICROGRID LOCATION: New York, NY DESIGN START/COMPLETION: Spring 2006 – Spring 2007 SIZE & TECHNOLOGY: 4.5 MW Electric 50,000 lb/hr steam Gas Turbine / HRSG IN-SERVICE: Spring 2009 FIRM ROLE: Engineering, Construction Management, Technical Support The Durst Organization builds, owns, and operates some of the world’s most innovative and efficient buildings. In developing the One Bryant Park building (a.k.a The Bank of America Tower), The Durst Organization made a commitment to achieving the lowest environmental footprint. The building, which is located one block off Times Square on Sixth Avenue, is a 50-story structure that is predominately leased by Bank of America. The building is designed to conserve energy wherever possible. The energy that is consumed is supplied by a gas turbine-based CHP facility located on the 7th floor podium. Waldron designed the complete plant around the Solar Mercury 50 gas turbine that exhausts into a fired HRSG. The HRSG is sized to serve the complete needs of the building. The building set a new standard in sustainable commercial construction by utilizing the least amount of energy possible, and the energy consumed is generated in the most efficient manner possible. It is the first LEED Platinum high-rise office tower in North America and ranks among the most environmentally advanced skyscrapers in the world.
- MRMC BATTERY ENERGY STORAGE SYSTEM
< Back to all projects MRMC BATTERY ENERGY STORAGE SYSTEM LOCATION: Milford, MA DESIGN START: November 2018 IN SERVICE: January 2020 SIZE & TECHNOLOGY: 710 kW/510 kW-Hr FIRM ROLE: Engineering, Construction Management and Commissioning The installation of a Battery Energy Storage System at the Milford Regional Medical Center was executed as an EPC (Engineer-Procure-Construct) project. Milford was looking for resiliency and peak demand reduction for their campus. The new BESS supplements operation of the existing CHP system which included a packaged 800 kW natural gas fired Caterpillar engine and waste heat recovery. The now Hybrid-CHP system will provide operational cost savings and in the event of a power outage, it could supplement the emergency diesel engines to provide power to the hospital. The project was installed in association with the MA-DOER. Scope of work included: Engineering and Design Procurement Permitting Construction Commissioning Turn-over
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- LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY
< Back to all projects LONGWOOD MEDICAL ENERGY COMPREHENSIVE STUDY LOCATION: Boston, MA STUDY DATE: November 2014 – December 2015 SIZE & TECHNOLOGY: Gas Turbines, Reciprocating Engines, Chillers, Boilers FIRM ROLE: Feasibility Study The Longwood Medical Area (LMA) is a world-class medical and academic center located between Brookline and Mission Hill. With the central energy plant serving the hospital district getting close to 40 years in age, Longwood Medical Energy commissioned Waldron Engineering & Construction, Inc. to develop a study for the replacement of the existing facility and distribution net-work. Longwood Medical Energy consists of Brigham & Women’s, Harvard Medical School, Children’s Hospital, Beth Israel Deaconess Medical Center, Dana Farber Cancer Institute, Jimmy Fund and other healthcare and research facilities. The comprehensive study covered load analysis with growth projections, central plant, distributed generation and satellite plant options and radial, loop and other distribution options. The technical options include gas turbines, reciprocating engines, chillers, boilers and complete balance of plant. Work included life cycle performance projections, O&M cost budgets and construction cost estimates.
- COLUMBIA UNIVERSITY
< Back to all projects COLUMBIA UNIVERSITY LOCATION: New York, NY STUDY DATE: April 2011 TECHNOLOGY: 11 MW 80,000 lb/hr Solar Mars Gas Turbine FIRM ROLE: Feasibility Study and Detailed Design Columbia University retained Waldron Engineering & Construction, Inc. to study the opportunity for Combined Heat and Power (CHP) at its Morningside Campus. The CHP will include on-site electric generation and recovery of waste heat in the generation of electricity to heat and cool campus buildings. The single most important driver for the study, other than its economic feasibility, was to determine if CHP offers a cost effective and reliable means to significantly reduce the University’s GHG emissions thru the recovery of waste heat and reduction of fossil fuel burning, in indirect purchased electricity and onsite usage, to meet the Morningside Campus’s energy needs. The project team considered a wide range of CHP technologies and configurations to be sited at the existing steam & chiller plants below the Center for Engineering and Physical Science Research (CEPSR). The CHP technologies investigated included: combustion turbines, fuel cells, reciprocating engines, and steam turbines in configurations sized up to about 14.5 MW. Waldron was selected to execute the detailed design for the project.
- UMASS ENERGY STORAGE FEASIBILITY STUDY
< Back to all projects UMASS ENERGY STORAGE FEASIBILITY STUDY LOCATION: Worcester, MA START: Oct. 2018 COMPLETION: Dec. 2018 FIRM ROLE: Engineer, Planner, Consultant Waldron has been working on projects on the UMass Medical School (UMMS) Campus for over 20 years. For this project Waldron was tasked with doing a feasibility study on installing an energy storage system for their existing combined heat and power plant (CHP). The scope of services for this project included the following: 1. Develop a typical year 8760 model of the operation of the CHP and utility purchases as the base case model. 2. Develop three different cases of an economic analysis with the energy storage system in conjunction with the CHP to determine the energy saving from peak demand reduction, energy arbitrage and other operation efficiency optimization. 3. Define operational improvements associated with the installation of the energy storage system and the components required to achieve these improvements. Improvements will include: Resiliency improvements Bus stabilization benefits when operating in island mode. Load balancing when operating in parallel and not exporting. Black start capabilities (for existing CHP) 4. Identify the electrical equipment and control system needed to successfully comply with the incentives, achieve the economic benefit and operational benefits. 5. Develop a cost opinion that includes equipment, installation, engineering, commissioning, project administration, interconnect cost related to resilience equipment and other costs as may be required in the incentive program 6. Assist UMMS in the preparation of the application for an energy storage grant.
- NATICK SOLDIER SYSTEMS CENTER
< Back to all projects NATICK SOLDIER SYSTEMS CENTER LOCATION: Natick, MA STUDY DATE: May 2017 – July 2019 FIRM ROLE: Feasibility Study NAICS: 541330, 237130, 237120, 236220, 221112, 221117, 221118, 221121, 221122 Waldron performed a study on the behalf of Constellation to evaluate the installation of a CHP plant at the NSSC campus. The basis for the study was an hourly utility model that was developed from utility load and cost information supplied by NSSC. The objective of the project was to determine the optimal-sized prime mover, evaluate the financial performance of the project, and develop a cost estimate to construct and commission the facility. Waldron also evaluated the utility modifications and interface changes required to operate the facility electrically as a Microgrid with thermal distribution loops. The recommended configuration is proceeding as a third party paid ESPC project.